Current measurement op-amp calculation












1












$begingroup$


I am trying to measure the current using sense resistor method.



Low Side Current Sensing method:




  • I am using shunt resistor in the low side, there will be a voltage drop across the resistor.

  • Since the voltage drop is very small, using op-amp we can amplify to the required voltage level for microcontroller's ADC input.


The ratings are I = 30 & R = 0.001 (2 watts)



Voltage drop across the resistor,



Vrsense = IR
= 30 * 0.001
= 0.03 volt


Power dissipation in resistor,



P = I * I * R
= 30 * 30 * 0.001
= 0.9 Watts


Op-amp gain,



Vout = Vrsense * (1+ Rf / R1)
= 0.03 * (48)
= 1.44


enter image description here



My doubt is LM358 has a maximum power supply of 36 volts, but I am using 50 to 60 volt. I thought that the input channel will allow zero current, so by giving such a supply will not be a problem. Since I am new to op-amp correct me, friends, if I am wrong. Or I have to use some other op-amp.










share|improve this question











$endgroup$

















    1












    $begingroup$


    I am trying to measure the current using sense resistor method.



    Low Side Current Sensing method:




    • I am using shunt resistor in the low side, there will be a voltage drop across the resistor.

    • Since the voltage drop is very small, using op-amp we can amplify to the required voltage level for microcontroller's ADC input.


    The ratings are I = 30 & R = 0.001 (2 watts)



    Voltage drop across the resistor,



    Vrsense = IR
    = 30 * 0.001
    = 0.03 volt


    Power dissipation in resistor,



    P = I * I * R
    = 30 * 30 * 0.001
    = 0.9 Watts


    Op-amp gain,



    Vout = Vrsense * (1+ Rf / R1)
    = 0.03 * (48)
    = 1.44


    enter image description here



    My doubt is LM358 has a maximum power supply of 36 volts, but I am using 50 to 60 volt. I thought that the input channel will allow zero current, so by giving such a supply will not be a problem. Since I am new to op-amp correct me, friends, if I am wrong. Or I have to use some other op-amp.










    share|improve this question











    $endgroup$















      1












      1








      1





      $begingroup$


      I am trying to measure the current using sense resistor method.



      Low Side Current Sensing method:




      • I am using shunt resistor in the low side, there will be a voltage drop across the resistor.

      • Since the voltage drop is very small, using op-amp we can amplify to the required voltage level for microcontroller's ADC input.


      The ratings are I = 30 & R = 0.001 (2 watts)



      Voltage drop across the resistor,



      Vrsense = IR
      = 30 * 0.001
      = 0.03 volt


      Power dissipation in resistor,



      P = I * I * R
      = 30 * 30 * 0.001
      = 0.9 Watts


      Op-amp gain,



      Vout = Vrsense * (1+ Rf / R1)
      = 0.03 * (48)
      = 1.44


      enter image description here



      My doubt is LM358 has a maximum power supply of 36 volts, but I am using 50 to 60 volt. I thought that the input channel will allow zero current, so by giving such a supply will not be a problem. Since I am new to op-amp correct me, friends, if I am wrong. Or I have to use some other op-amp.










      share|improve this question











      $endgroup$




      I am trying to measure the current using sense resistor method.



      Low Side Current Sensing method:




      • I am using shunt resistor in the low side, there will be a voltage drop across the resistor.

      • Since the voltage drop is very small, using op-amp we can amplify to the required voltage level for microcontroller's ADC input.


      The ratings are I = 30 & R = 0.001 (2 watts)



      Voltage drop across the resistor,



      Vrsense = IR
      = 30 * 0.001
      = 0.03 volt


      Power dissipation in resistor,



      P = I * I * R
      = 30 * 30 * 0.001
      = 0.9 Watts


      Op-amp gain,



      Vout = Vrsense * (1+ Rf / R1)
      = 0.03 * (48)
      = 1.44


      enter image description here



      My doubt is LM358 has a maximum power supply of 36 volts, but I am using 50 to 60 volt. I thought that the input channel will allow zero current, so by giving such a supply will not be a problem. Since I am new to op-amp correct me, friends, if I am wrong. Or I have to use some other op-amp.







      amplifier current-measurement operational-amplifier






      share|improve this question















      share|improve this question













      share|improve this question




      share|improve this question








      edited 1 hour ago









      Transistor

      84.9k784181




      84.9k784181










      asked 3 hours ago









      NihalNihal

      165




      165






















          2 Answers
          2






          active

          oldest

          votes


















          4












          $begingroup$

          enter image description here



          Figure 1. Low-side current measurement voltages.




          • Since (2) is connected to ground the voltage at that point is 0 V, not 49.97.

          • With 30 A flowing through the load the voltage at (1) will be + 0.030 V, not 50 to 60 V.

          • If you power the chip at (3) with 3 to 36 V you will be OK. I would be generous and use 5 to 30 V.






          share|improve this answer









          $endgroup$













          • $begingroup$
            Thank you sir for your answer, which was quite simply and clear to me.
            $endgroup$
            – Nihal
            55 mins ago



















          1












          $begingroup$


          My doubt is LM358 has a maximum power supply of 36 volt, but i am using 50 to 60 volt.




          Very likely, you will damage the LM358. The maximum supply voltage limitation is most likely to prevent damage to the IC due to breakdown (too high an electric field somewhere that current is not supposed to flow). None of the other parameters you mentioned have anything to do with this.



          If you want this circuit to be reliable, you'll need to either find an op-amp that can run on 60 V (of which there really aren't very many), or reduce the voltage you're supplying to the LM358.





          share









          $endgroup$













          • $begingroup$
            Using voltage divider in lm358 input channel (inverting and non inverting) could be solvable for this problem?
            $endgroup$
            – Nihal
            2 hours ago













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          2 Answers
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          2 Answers
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          4












          $begingroup$

          enter image description here



          Figure 1. Low-side current measurement voltages.




          • Since (2) is connected to ground the voltage at that point is 0 V, not 49.97.

          • With 30 A flowing through the load the voltage at (1) will be + 0.030 V, not 50 to 60 V.

          • If you power the chip at (3) with 3 to 36 V you will be OK. I would be generous and use 5 to 30 V.






          share|improve this answer









          $endgroup$













          • $begingroup$
            Thank you sir for your answer, which was quite simply and clear to me.
            $endgroup$
            – Nihal
            55 mins ago
















          4












          $begingroup$

          enter image description here



          Figure 1. Low-side current measurement voltages.




          • Since (2) is connected to ground the voltage at that point is 0 V, not 49.97.

          • With 30 A flowing through the load the voltage at (1) will be + 0.030 V, not 50 to 60 V.

          • If you power the chip at (3) with 3 to 36 V you will be OK. I would be generous and use 5 to 30 V.






          share|improve this answer









          $endgroup$













          • $begingroup$
            Thank you sir for your answer, which was quite simply and clear to me.
            $endgroup$
            – Nihal
            55 mins ago














          4












          4








          4





          $begingroup$

          enter image description here



          Figure 1. Low-side current measurement voltages.




          • Since (2) is connected to ground the voltage at that point is 0 V, not 49.97.

          • With 30 A flowing through the load the voltage at (1) will be + 0.030 V, not 50 to 60 V.

          • If you power the chip at (3) with 3 to 36 V you will be OK. I would be generous and use 5 to 30 V.






          share|improve this answer









          $endgroup$



          enter image description here



          Figure 1. Low-side current measurement voltages.




          • Since (2) is connected to ground the voltage at that point is 0 V, not 49.97.

          • With 30 A flowing through the load the voltage at (1) will be + 0.030 V, not 50 to 60 V.

          • If you power the chip at (3) with 3 to 36 V you will be OK. I would be generous and use 5 to 30 V.







          share|improve this answer












          share|improve this answer



          share|improve this answer










          answered 1 hour ago









          TransistorTransistor

          84.9k784181




          84.9k784181












          • $begingroup$
            Thank you sir for your answer, which was quite simply and clear to me.
            $endgroup$
            – Nihal
            55 mins ago


















          • $begingroup$
            Thank you sir for your answer, which was quite simply and clear to me.
            $endgroup$
            – Nihal
            55 mins ago
















          $begingroup$
          Thank you sir for your answer, which was quite simply and clear to me.
          $endgroup$
          – Nihal
          55 mins ago




          $begingroup$
          Thank you sir for your answer, which was quite simply and clear to me.
          $endgroup$
          – Nihal
          55 mins ago













          1












          $begingroup$


          My doubt is LM358 has a maximum power supply of 36 volt, but i am using 50 to 60 volt.




          Very likely, you will damage the LM358. The maximum supply voltage limitation is most likely to prevent damage to the IC due to breakdown (too high an electric field somewhere that current is not supposed to flow). None of the other parameters you mentioned have anything to do with this.



          If you want this circuit to be reliable, you'll need to either find an op-amp that can run on 60 V (of which there really aren't very many), or reduce the voltage you're supplying to the LM358.





          share









          $endgroup$













          • $begingroup$
            Using voltage divider in lm358 input channel (inverting and non inverting) could be solvable for this problem?
            $endgroup$
            – Nihal
            2 hours ago


















          1












          $begingroup$


          My doubt is LM358 has a maximum power supply of 36 volt, but i am using 50 to 60 volt.




          Very likely, you will damage the LM358. The maximum supply voltage limitation is most likely to prevent damage to the IC due to breakdown (too high an electric field somewhere that current is not supposed to flow). None of the other parameters you mentioned have anything to do with this.



          If you want this circuit to be reliable, you'll need to either find an op-amp that can run on 60 V (of which there really aren't very many), or reduce the voltage you're supplying to the LM358.





          share









          $endgroup$













          • $begingroup$
            Using voltage divider in lm358 input channel (inverting and non inverting) could be solvable for this problem?
            $endgroup$
            – Nihal
            2 hours ago
















          1












          1








          1





          $begingroup$


          My doubt is LM358 has a maximum power supply of 36 volt, but i am using 50 to 60 volt.




          Very likely, you will damage the LM358. The maximum supply voltage limitation is most likely to prevent damage to the IC due to breakdown (too high an electric field somewhere that current is not supposed to flow). None of the other parameters you mentioned have anything to do with this.



          If you want this circuit to be reliable, you'll need to either find an op-amp that can run on 60 V (of which there really aren't very many), or reduce the voltage you're supplying to the LM358.





          share









          $endgroup$




          My doubt is LM358 has a maximum power supply of 36 volt, but i am using 50 to 60 volt.




          Very likely, you will damage the LM358. The maximum supply voltage limitation is most likely to prevent damage to the IC due to breakdown (too high an electric field somewhere that current is not supposed to flow). None of the other parameters you mentioned have anything to do with this.



          If you want this circuit to be reliable, you'll need to either find an op-amp that can run on 60 V (of which there really aren't very many), or reduce the voltage you're supplying to the LM358.






          share











          share


          share










          answered 2 hours ago









          The PhotonThe Photon

          85.3k397197




          85.3k397197












          • $begingroup$
            Using voltage divider in lm358 input channel (inverting and non inverting) could be solvable for this problem?
            $endgroup$
            – Nihal
            2 hours ago




















          • $begingroup$
            Using voltage divider in lm358 input channel (inverting and non inverting) could be solvable for this problem?
            $endgroup$
            – Nihal
            2 hours ago


















          $begingroup$
          Using voltage divider in lm358 input channel (inverting and non inverting) could be solvable for this problem?
          $endgroup$
          – Nihal
          2 hours ago






          $begingroup$
          Using voltage divider in lm358 input channel (inverting and non inverting) could be solvable for this problem?
          $endgroup$
          – Nihal
          2 hours ago




















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